This whole thing is SO.MUCH.FUN.!!! All the details. I mean, WOW!
I can’t imagine anyone watching those movies and NOT wanting a Herbie car themselves, so great that you two DO own one 
makes me happy, and the costume looks amazing He looks so happy (and silly, which I’m sure makes you happy)
Aah, I was hoping you were the same Abi as lil_abi from days of yore on the other site, and now with husband pics and cool project it is confirmed! 
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Holy hot dog! Nice job! And your hubs fits the part nicely!
This is marvelous! I hope you’ll share some pics of him and Herbie when you get a chance.